In April 2010, Deepwater Corrosion Services in conjunction with Egyptian agent Los Amigos retrofitted the cathodic protection system of a fixed platform in the Red Sea. The platform is located in 14 meters of seawater approximately one kilometer off the coast of Egypt. The owner required another 20 years of service from the aging structure, which was easily accomplished using the RetroPod / RetroClamp system.
The retrofit cathodic protection (CP) system consisted of:
• 14 x RetroPod (Aluminum Anode Pods)
• 14 x RetroClamp (Electro-mechanical tie back clamps)
RetroPod subassemblies were shipped via container to Egypt from Deepwater’s Houston manufacturing facilities. Once unloaded from the container, Pods were erected and welded together, dockside. Meanwhile the Pods’ ballast mattress shells were filled with concrete and attached to the Pods. After lift testing, the Pods and RetroClamps were loaded onto the installation diver support vessel, Maridive’s Expedition.
Once tied up to the platform and after minor debris removal from the seabed, all 14 RetroPods and RetroClamps were installed and commissioned in 20 hours.
Structure potentials were monitored using diver handheld CP probe as well as a topside-deployed DC-II drop cell (all silver/silver chloride). CP potentials prior to the retrofit were at or near the native state of steel (i.e. (-)0.670 Volts [Ag/AgCl]); after retrofit, potentials ranged from (-)1.050 to (-)1.080 Volts. Considering this is the first retrofit of its kind in the Red Sea, Deepwater are thrilled with the outcome.
RetroPod sub-assemblies after unloading from the shipping container.
Concrete ballast mattresses are filled with concrete onsite to save on shipping expenses.
Pods are then set atop concrete mattresses and attached.
RetroPods loaded on the vessel en route to the platform.
RetroClamp being positioned on the diagonal member.
The diver turning the T-handle to create electrical contact.
A lift test is performed to ensure integrity.
RetroPod assembly in customer’s yard near the dock.
RetroClamp being installed by divers.
RetroClamp connection check using bathycorrometer.
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The diver is obviously happy with the RetroClamp system.