Project Review
Deepwater retrofits cathodic protection on two deep water subsea field developments in three days

Retro Clamp

Overview

In February 2008, Deepwater Corrosion Services performed anode retrofits on Marathon's "Arnold" and "Oyster" fields in the Gulf of Mexico. These two subsea development systems, located in water depths ranging from 775 to 1,750 feet, were retrofitted in just over 73 hours. Assets to be protected included:

• 4 flowlines, ranging in length from 3 to 9 miles, each
• 4 well trees
• 2 flowline manifolds
• 2 umbilical termination units

The cathodic protection (CP) system consisted of:

• 19 RetroPods (Aluminum sacrificial anode sleds)
• Various standard and customized RetroClamps for electrical attachment.

Installation

The installation was accomplished utilizing a DP-equipped ROV Support Vessel equipped with two ROVs. An ROV essentially watches the RetroPod craned down to the seabed, adjacent to the asset, and sets the RetroClamp onto the target member or pipeline. Electrical continuity and CP measurements were monitored using Deepwater’s Polatrak Deep-C Meter and ROV II Probe.

The CP design was optimized in a manner that minimized the number of installation sites, but allowed for maximum flexibility with anode array placement. This design feature enabled the installation team to quickly alter the game plan when they encountered a major escarpment at one lay-down site.

The innovative RetroClamp system, allows the anode array to be clamped and electrically connected to a member of any shape or size, completing the circuit necessary for the cathodic protection system to begin polarizing the structure or pipeline. The RetroClamp can be installed by diver or ROV (ROVs in this case).

Image Gallery

A RetroPod set on the seabed

 

A RetroClamp connected to flowline; The PolaTrak ROV II Probe is testing for electrical continuity

A RetroClamp connected to flowline; The Polatrak ROV II Probe is testing for electrical continuity.

An overview of RetroClamps on the East and West flowlines

An overview of RetroClamps on the East and West flowlines.

An overview of the ROV and a well tree with RetroClamp attached

An overview of the ROV and a well tree with RetroClamp attached.

An overview of the ROV and a well tree with RetroClamp attached

A custom clamp engaging the member of an umbilical termination assembly.

The ROV disconnecting the crane rigging from RetroPod

The ROV disconnecting the crane rigging from RetroPod.

As-left survey of RetroPod and RetroClamp connected to flowline

As-left survey of RetroPod and RetroClamp connected to flowline.

A RetroClamp engaging the member of a Well Tree

A RetroClamp engaging the member of a Well Tree.

Two RetroClamps engaging the member of a Well Tree

Two RetroClamps engaging the member of a well tree.